Plastic Body Single Jet Water Meter Custom

KeytureMeter
Plastic Body · Single Jet

Plastic Body Single Jet Water Meter

A lightweight, corrosion-proof single jet meter in moulded engineering plastic — the economy choice for residential programmes that need certified accuracy at the lowest cost per connection.

  • Glass-fibre-reinforced polymer body: no corrosion, no lead, one third the weight of brass
  • Single jet vane wheel with magnetic coupling and dry register
  • DN15 and DN20, Class 2, R80, cold water to 40 °C, PN10 (PN16 optional)
  • Sealed-for-life construction with optional pulse output

Moulded polymer body · single jet · sealed unit · lead-free

Product Introduction

What Is a Plastic Body Single Jet Water Meter?

A plastic body single jet water meter is a household velocity meter whose housing is injection moulded from engineering thermoplastic instead of cast or forged from metal. Inside, the measuring principle is the familiar single jet: water is accelerated through one tangential nozzle onto a vane wheel, whose rotation is proportional to flow velocity and is transferred through a magnetic coupling to a dry register. What changes is the economics and the material behaviour. A moulded polymer body costs a fraction of a machined brass body, weighs about a third as much, never corrodes, contains no lead and no copper, and can be produced in millions of identical pieces with very tight repeatability. For large residential roll-outs where price and consistency drive the tender, plastic is the rational choice.

The housing is typically made from glass-fibre-reinforced polypropylene, PPO or polyamide blends selected for dimensional stability, creep resistance and approval for drinking water contact. Ribs and bosses are designed with finite-element analysis so the body holds 10 or 16 bar working pressure with a generous burst margin, and threaded tailpieces are either integrated or supplied as separate brass or polymer connectors. The register and chamber are ultrasonically welded or snap-locked, so the meter is a sealed unit. Because plastic is a thermal and electrical insulator, the body does not conduct stray currents, does not sweat as readily in humid meter boxes and does not attract the galvanic corrosion that affects brass-to-steel connections.

This simplicity comes with clear boundaries. Polymers soften and creep at high temperature and under sustained stress, so the plastic body single jet meter is designed for cold water up to 40 °C, PN10 service and installations protected from direct sunlight and heavy impact. It is generally treated as a sealed-for-life product, replaced at the end of its verification period rather than refurbished. Supplied in DN15 and DN20 with Class 2 accuracy per ISO 4064 / OIML R49 and an R80 range ratio, with optional pulse output for AMR, it is the economy meter for new-build housing, tenant metering, rural supply and any programme that needs the lowest cost per connection without sacrificing certified accuracy.

Key takeaway: Plastic trades refurbishability for price, weight and corrosion immunity. If you want the lowest cost per connection on clean cold water, a moulded single jet meter delivers certified Class 2 accuracy at a fraction of the weight.

Design Advantages

Why Choose a Plastic Body Single Jet Meter

Six advantages that make polymer-bodied meters the volume choice for cold water residential metering.

01

Lowest Cost per Connection

Injection moulding replaces forging and machining, cutting material and labour. In tenders measured in hundreds of thousands of units, the unit price advantage is the biggest single saving.

02

Immune to Corrosion

Polymer does not rust, dezincify or pit. The meter is unaffected by aggressive soils, chlorine, condensation or stray currents, and does not stain the meter box or pipe fittings.

03

Light and Easy to Handle

At roughly one third the weight of a brass meter, shipping cost falls and installers carry more units per trip. Lighter weight also reduces stress on plastic pipework.

04

Lead- and Copper-Free

With no metal in the body, there is no lead or copper to leach into potable water. Compliance with drinking water regulations is simpler, and no dezincification issues arise.

05

Consistent Mass Production

Moulded parts are identical from shot to shot, so chamber geometry and nozzle dimensions are highly repeatable. This translates into tight batch-to-batch calibration.

06

Thermal and Electrical Insulation

The body does not conduct heat or electricity, which reduces condensation on the exterior and eliminates galvanic corrosion at connections.

Technical Data

Specifications

Standard configuration below. Polymer grade, connection type and pulse options can be adapted to your market requirements.

General Specifications
ParameterSpecification
StandardISO 4064 / OIML R49
Meter typeSingle jet, vane wheel, velocity type, dry register
Nominal diameterDN15 – DN20 (1/2" – 3/4")
Accuracy classClass 2, R80
Body materialGlass-fibre-reinforced PP / PPO / PA blend, potable-water grade
Water temperature0.1 °C – 40 °C (cold water only)
Working pressureMAP 10 bar standard / 16 bar on request
Pressure loss≤ 0.1 MPa at Q3
ConstructionUltrasonically welded or snap-locked, sealed for life
ImpellerEngineered polymer with steel or ruby pivot
RegisterDry-type, magnetically coupled, 5-digit + pointers
ConnectionThreaded G3/4" – G1" via brass or polymer tailpieces
StrainerIntegral polymer mesh strainer
InstallationHorizontal (H) only; arrow moulded on body
Pulse outputOptional reed switch, 1 L / 10 L per pulse
UV exposureIndoor or shaded meter boxes; UV-stabilised on request
ProtectionIP65 standard; IP68 sealed register on request
WeightApprox. 0.25 kg (DN15), 0.30 kg (DN20)
Size Selection

Flow Data by Size

Q4 is the overload flow, Q3 the permanent flow, Q2 the transitional flow and Q1 the minimum flow, all expressed in m³/h.

Metrological Data — R80
Nominal DiameterQ4 OverloadQ3 PermanentQ2 TransitionalQ1 MinimumRange RatioReading Range
DN15 (1/2")3.1252.50.050.03125R800.0001 – 99,999 m³
DN20 (3/4")540.080.05R800.0001 – 99,999 m³

Values shown for R80. PN16 versions, UV-stabilised bodies and alternative thread standards are available — tell us your climate, installation location and target price level and we will confirm the correct polymer grade and configuration.

Certification

Standards & Compliance

A polymer-bodied meter is certified for accuracy and also for the long-term behaviour of its plastic: creep, pressure endurance and drinking water safety.

ISO 4064 / OIML R49

Class 2 limits and test points for cold potable water meters. The meter is verified at Q1, Q2 and Q3 and passes the standard’s pressure and temperature endurance tests.

Creep and Burst Testing

Bodies are held at elevated pressure and temperature for extended periods to confirm that creep deformation stays within limits. Burst pressure is verified at several times MAP.

Drinking Water Contact

Polymer grades are approved for potable water under NSF/ANSI 61, WRAS, KTW or ACS depending on the destination market, with extraction test reports available.

UV and Ageing Tests

Samples undergo accelerated ageing to check that mechanical properties are retained. UV-stabilised grades are available for exposed installations.

MID (Optional)

EU MID approval with polymer body, including the pressure and temperature class markings required for cold water meters.

Batch Verification

Each production lot is sampled and tested on a gravimetric bench at Q1, Q2 and Q3, with error reports available on request.

Honors and Certificates

Every certificate has witnessed our speciality.

Explore More
How It Works

Technology & Design

Two engineering topics define this meter: how a single jet drives the impeller, and how the polymer body is designed to hold pressure for years.

The Single Jet Measuring Chamber in Polymer

Water enters through a polymer strainer and is accelerated by a single tangential nozzle onto the vane wheel. Because the chamber, nozzle and impeller seat are moulded features, their dimensions are controlled by the tool rather than by machining. This gives excellent repeatability, and the calibration screw or flow-adjustment vane compensates for the small remaining variation.

The chamber is a sealed cartridge fitted into the body, with a magnetic coupling to the dry register. A single jet design needs little internal volume, so the moulded body can be small and light. As with all single jet meters, horizontal installation and a short straight pipe upstream are required to keep the impeller seated and the flow profile stable.

  • Moulded nozzle and chamber give tight repeatability
  • Calibration vane compensates for residual variation
  • Compact chamber suits small, light housings
  • Magnetic coupling to dry register
R80 Standard range ratio
Class 2 Accuracy class under
ISO 4064 / OIML R49
≤ 0.1 MPa Pressure loss at Q3

Designing a Polymer Body for Pressure

Plastics are viscoelastic: under sustained pressure they slowly deform, a behaviour called creep, and their strength falls as temperature rises. The body is therefore designed with uniform wall thickness, generous radii and reinforcing ribs, and is made from glass-fibre-filled polymer to raise stiffness and reduce creep. Finite-element analysis predicts stress at the nozzle, flange and thread roots, and prototypes are burst-tested to confirm margin.

Threaded connections are the most vulnerable point. Instead of moulding threads directly, most meters use brass or high-strength polymer tailpieces and nuts that clamp onto flat sealing faces with gaskets. This transfers installation torque to the connector and not the body. The result is a polymer meter that holds 10 bar working pressure for the full verification period when installed correctly and kept below 40 °C.

  • Glass-fibre-filled polymer for stiffness and creep resistance
  • FEA-optimised ribs, radii and wall thickness
  • Burst-tested to a multiple of working pressure
  • Tailpiece and nut design protects the body from torque
  • Sealed-for-life ultrasonic welding or snap-lock
10 bar Standard working pressure
16 bar on request
40 °C Maximum water temperature
cold water only
0.3 kg Typical weight
about one third of brass
Performance Data

Head Loss, Accuracy & Dimensions

Measured performance data for the plastic body single jet water meter. Use these charts to confirm pressure loss, accuracy and installation dimensions before specifying.

0 0.02 0.04 0.06 0.08 0.10 1 1.6 2.5 3.2 4 Head loss MPa Flow(m³/h) 15mm 20mm 2. Head Loss Curve

Figure 1 — Head loss curve (MPa vs. flow m³/h)

Head Loss Curve

The chart shows pressure loss across the plastic body single jet meter at DN15 and DN20. The compact nozzle chamber produces a slightly steeper curve than a multi jet meter, but loss remains at or below 0.1 MPa at Q3, which is acceptable for normal mains pressure.

  • Pressure loss at Q3 ≤ 0.1 MPa
  • Smooth moulded internal surfaces
  • Check available pressure on low-pressure supplies
+5 +2 0 -2 -5 Q1 Q2 Q3 Q4 ± 5 % ± 2 % Error% Flow 3. Accuracy Error Curve

Figure 2 — Accuracy error curve (Class 2, R80, Q1–Q4)

Accuracy Error Curve

The error curve has the characteristic single jet shape: a small positive plateau in the middle of the range and a gentle drift negative toward overload. Moulded chamber repeatability keeps batch-to-batch variation small, so the curve stays inside ±5% in the lower zone and ±2% in the upper zone.

  • ±5% lower zone, ±2% upper zone
  • Moulded parts give tight batch-to-batch repeatability
  • Horizontal installation required to maintain curve
3 L H B D 4. Installation Dimension

Figure 3 — Installation dimensions (L × H × B × D)

Installation Dimensions by Size
SizeL (mm)H (mm)B (mm)D (thread)
DN151658876G3/4"
DN201909278G1"

Dimensions are for reference and exclude tailpieces. Confirm exact values with our engineering team before installation design.

Design Comparison

Plastic vs. Brass Body for Single Jet Meters

Material choice shapes price, life and installation conditions. This table compares a polymer body with brass and with stainless steel.

Comparison of Single Jet Meter Body Materials
Design FeaturePlastic (Polymer)BrassStainless Steel
Unit purchase costLowestModerateHighest
WeightLightestHeavyHeavy
Corrosion resistanceImmuneGood — DZR advisedExcellent
Lead contentNoneLead-reduced or DZR requiredNone
Maximum water temperature40 °C90 °C90 °C
Pressure and impact strengthModerateHighHigh
RefurbishmentSealed for lifeRefurbishableRefurbishable
Best applicationCold water, new-build, tendersGeneral residentialAggressive water, premium

This comparison is indicative. Actual performance depends on climate, installation conditions and the specific product configuration. Contact our engineers for application-specific guidance.

Premium quality

since 2002

Coming From China, Marketing To The World

Keyture Meter is located in Picturesque Jiangbei Investment Park, NINGBO, CHINA. It is a comprehensive high-tech China Plastic Body Single Jet Water Meter Manufacturers and Custom Plastic Body Single Jet Water Meter Factory that integrates scientific research & development, production, sales, and service. Established in 2002 as a manufacturer and exporter of water meters for more than 22 years. The factory covers an area of 40 acres (30,000 square meters), 200 staff, 100+ types of products, product capacity of 5 million per year. Its product range covers single jet, multi-jet, volumetric piston type, Woltman type, IC card intelligent water meter, remote control water meter, optoelectrical reading direct remote control water meter...

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    Yearly production capacity

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What Sets Us Apart

Excellent product with exquisite craftsmanship

Customization

We have a strong R&D team, and we can develop and produce products according to the drawings or samples the customers offered.

Cost

We are a professional manufacturer and also have our own processing machinery. So we can offer good prices and good products directly.

Quality

We have our own testing lab and advanced and complete inspection equipment, which can ensure the quality of the products.

Service

We focus on developing high-quality products for top-end markets. Our products are in line with international standards, and are mainly exported to Europe, America, Africa, Asia and other destinations around the world.

Capacity

Our annual production capacity is over 5 million units. We can meet the needs of different customers with different purchase quantities.

Shipment

We are about 35 kilometers away from Ningbo Port. It is very convenient and efficient to ship goods to any other countries.

Solution

Complete Metering Solutions

From mechanical meters to smart AMR/AMI systems — we provide end-to-end water metering solutions tailored to your project.

Complete water metering solution by Keyture Meter
Where It Works

Applications

Best where price, weight and corrosion immunity matter and conditions are cold, clean and protected.

Large Residential TendersMunicipal roll-outs measured in hundreds of thousands of connections.
New-Build HousingDevelopments with clean cold supply and short replacement cycles.
Tenant Sub-MeteringApartment blocks where each unit is billed separately.
Rural & Developing NetworksProgrammes where meter cost is the limiting factor for coverage.
Aggressive Soil or Coastal AreasLocations where brass corrosion and dezincification are common.
Temporary & Seasonal SupplyHoliday parks, campsites and event standpipes.
Field Guidance

Installation & Maintenance

Installation Best Practices

Install the meter horizontally with the register facing upward and the moulded arrow in line with the flow. A single jet is orientation-sensitive, and tilting the meter shifts the error curve. Use a spirit level when fixing, and keep at least 10 × DN of straight pipe upstream where possible.

Do not over-tighten. Hand-tighten the nuts and finish with a quarter turn, using the supplied gaskets. Never use pipe wrenches on the body, since plastic can crack under concentrated force, and avoid thread tape on the sealing faces of the tailpieces.

Keep the meter out of direct sunlight, away from hot pipes and protected from heavy loads. Use a meter box with a lid, and avoid placing the meter near boilers or steam lines. Flush the line before fitting to protect the strainer and impeller.

HHorizontal, register
facing up
¼ turnAfter hand-tight
no pipe wrenches on body
ShadeKeep out of sun and
away from hot pipes

Maintenance & Service Life

The plastic body single jet meter is a sealed unit with no serviceable parts. Maintenance consists of reading the dial, checking the unions for leaks and keeping the meter box clean and dry. If the dial becomes cloudy or the pointer stops, the meter should be replaced rather than opened.

Typical service life is 6 to 8 years in cold, clean water — matching most regulatory replacement periods. In warm climates, with exposure to sun or water above 30 °C, polymer ageing accelerates and the replacement cycle should be shortened.

At end of life, the meter is recycled as plastic, with metal tailpieces separated. For high-volume programmes, a returned-meter sampling plan can verify that accuracy remains within limits and support decisions on extending the interval.

SealedNo serviceable parts
replace at end of life
6–8 yrsTypical service life
in cold water
RecyclePlastic and metal
separated at end of life
Questions

Frequently Asked Questions

Is a plastic water meter as accurate as a brass one?

Yes. Accuracy depends on the measuring chamber and impeller, which are the same in principle. A plastic body meter meets the same Class 2 limits under ISO 4064 / OIML R49. The body material affects durability, weight and cost, not metrological class.

Is plastic safe for drinking water?

Polymer grades are selected and tested for potable water contact and can be supplied with NSF/ANSI 61, WRAS, KTW or ACS certificates. Because there is no lead or copper, there are no metal leaching concerns.

What is the maximum water temperature?

The standard plastic body meter is designed for cold water up to 40 °C. Higher temperatures soften and creep the polymer. For hot water, please choose a metal-bodied hot water meter.

Can a plastic body meter handle mains pressure?

Yes. The standard version is rated for 10 bar working pressure, and 16 bar versions are available. The body is burst-tested at multiples of working pressure and endurance-tested at elevated temperature.

Will sunlight damage the meter?

Prolonged ultraviolet exposure can degrade ordinary polymers. Install the meter in a shaded meter box or choose a UV-stabilised grade for exposed locations. Indoor and covered installations are not affected.

How long does a plastic meter last?

Six to eight years in cold, clean potable water is typical, which matches most regulatory verification periods. Hot climates, direct sun or high temperatures shorten life.

Can the meter be repaired or refurbished?

No, it is a sealed-for-life unit. This is how the low price is achieved. At the end of life, the meter is replaced and recycled. For refurbishable meters, consider a brass body.

Does the meter need to be installed horizontally?

Yes. Single jet meters are orientation-sensitive, and the standard calibration is for horizontal installation with the register facing upward. Vertical versions are not generally available for single jet designs.

Can I add a pulse output?

Yes. A reed-switch pulse module can be fitted to the register for AMR compatibility, with 1 L or 10 L per pulse. Specify the pulse option at order stage.

What connections are used?

Threaded connections G3/4" and G1" are supplied with brass or polymer tailpieces and nuts. Other thread standards can be provided on request. Tailpieces protect the plastic body from installation torque.

Will the meter crack if the pipe freezes?

Water expanding on freezing can crack any meter body, plastic or metal. Plastic bodies are somewhat more tolerant than brass because they flex, but frost protection is still recommended. Insulate or drain the meter in freezing climates.

What is the environmental impact?

Polymer bodies are lighter, use less energy to produce and are fully recyclable. Lower weight reduces shipping emissions. Because they are replaced at end of life, plan recycling streams for the plastic and metal parts.

Tell us about your tender requirements

Send us the size, quantity, climate and pressure rating. Our engineers will recommend the right plastic body single jet configuration, with price and lead time.

Request a Quote